Products

Automat is with the team having more than decade of experience in design, supply, installation and commissioning, consultation of : 1. Gravimetric 2. Volumetric feeding system, also raw material handling system as per client requirements under turn-key solutions in india as well as abroad.

Tank / Hopper / Silo Weighing System

Weighing system used for level by weight in process industries to maintain the stock and control over it.

  • Capacity : 10Kg to 500Mt
  • Accuracy: <=0.5% to FS value (+/-)
  • C3, C6 or Optional ATEX certified load cell
  • 24bit ADC advance latest art of technology weight transmitters or controllers IP55 front panel
  • Load cell mounting kit with lift up, jacking facility for higher range weighing
  • Communication : 4-20mA, 0-10Vdc, RS485, Ethernet TCP / IP for PLC interfacing

Batch & Discharge Batch Weighing System

  • Nearly every industry is involved with weighing and feeding. Be it putting the right number or quantity of raw material for a formula or recipe which is related to batch weighing system
  • Segments of process industry : Steel, Food, Glass, Cattle Feed, Rubber, Silicate, Pharma, Chemical etc. customized solutions provider under turn-key basis.
  • Capacity : 5Kg to 400Mt/Day
  • Load cell: C3, C6 or Optional ATEX certified as per application requirement.
  • Load cell mounting kit with lift up, jacking facility for higher range weighing
  • 24bit ADC advance latest art of technology weight transmitters or controllers IP55 front panel
  • Communication : 4-20mA, 0-10Vdc, RS485, Ethernet TCP / IP for PLC / DCS interfacing
  • Customized (as per client requirement, make) PLC, SCADA with material handling solutions provided and software developed.
  • Electrical and Instrumentation consists of all type of electrical, control panels, PLC , SCADA station.
  • Instruments like screw feeder, vibrating feeder, storage hopper, belt conveyors, weigh hopper, bucket elevator, level switches etc.
  • We do turn-key project activity which are having design, engineering, consultation, system integrating, supply, on field steel work, installation and commissioning.

Bag Filling, Weighing and Conveying system

  • Operations type: Manual / Semiautomatic / Automatic
  • Capacity : 5Kg to 2000Kg (Bag Filling, Weighing or Bag Unloading as per client application)
  • Accuracy : <=0.5% to FS value (+/-)
  • Type of feeding: Screw Feeder (Powder), Electromagnetic Vibrating Feeder (Granular, free flow material)
  • Load cell : C3, C6 or ATEX IP68 protection
  • 24 bit, advance technology controller, indicator or world class HMI cum PLC for application along with control and electrical panel.
  • MS/Polymer/Wooden slat conveyor, roller conveyor.
  • Complete set up shall be dispatched only after FAT and assembled at site.

Overhead Crane Weighing System

Over head cranes are used almost every industries in today’s time. We do provide weighing, data logging, overhead protection to avoid accidental or higher or more than full capacity usage of crane.

  • Capacity : 0.5 – 200Mt
  • Accuracy : 0.5% to FS value (+/-)
  • Load cells: Alloy steel or stainless steel IP67/IP68 protection class shear beam / compression type strain gauge analog load cells shall be used at crane crab.
  • 24Bit ADC latest art of technology Weight Transmitter shall be used with 4-20mA/RS485/Ethernet TCP-IP communications for data transmission or controlling or wireless data transmission.
  • Latest technology data logging software with PLC cum HMI shall be used.
  • 7 Segment LED Display shall be used for visibility of reading from 50-60Mtr distance. Customized display can be provided as per client requirement.

Belt Weigh Feeder

Belt Weigh Feeder is gravimetric devices widely used in steel, cement, other industries for controlled feed rate of the raw material to process on weight to get desired result.

  • Capacity : 1TPH – 250TPH
  • Accuracy : 0.5 or <1% to FS value (+/-)
  • Load cells: Stainless steel, IP68 protection class
  • Controller : 24Bit ADC, IP55 front panel, calibration by drop test or standard weight (static weight or by rolling chain) with report facility and required DI/DO as per industry standard
  • Communication: 4-20mA/RS485/Optional Profibus for DCS/Master PLC
  • Operational control range : 1:10 in FS value

Belt Weigher / Belt Scale

Belt Weigher is gravimetric system mainly used for online material flow measurement conveyed at belt conveyor and show totalized weight to use. It is open loop system that means no control over control feed to the process.

  • Capacity : 1TPH – 1000TPH
  • Accuracy : 0.5 or <1% to FS value (+/-)
  • Weighing frame : 2 or 4 load cell base weighing for single / two idler base installation at conveyor
  • Load cells: Stainless steel, IP68 protection class
  • Controller : 24Bit ADC, IP55 front panel, calibration by drop test or standard weight (static weight or by rolling chain) with report facility and required DI/DO as per industry standard
  • Communication: 4-20mA/RS485/Optional Profibus for DCS/Master PLC

Loss in Weigh System

Loss in weigh - LIWS is gravimetric system mainly used for control or loss in material flow measurement with reference of time and show flow rate, totalized weight and material level at weigh bin. It is closed loop system that means having control over material feed to the process.

  • Capacity : 10KgPHr – 10TPHr
  • Accuracy : 0.5 to FS value (+/-)
  • Load cells: Stainless steel, IP68 protection class
  • Controller : 24Bit ADC, IP55 front panel, calibration by drop test with report facility and required DI/DO as per industry standard
  • Communication: 4-20mA/RS485/Optional Profibus for DCS/Master PLC

Screw Weigh Feeder System

Screw Weigh Feeder - SWF is gravimetric system used to provide controlled material flow with measurement in reference of time and show flow rate, totalized weight. It is closed loop system that means having control over material feed to the process. Mostly used for powder material.

  • Capacity : 10KgPHr – 10TPHr
  • Accuracy : 0.5 to FS value (+/-)
  • Load cells: Stainless steel, IP68 protection class
  • Controller : 24Bit ADC, IP55 front panel, calibration by drop test with report facility and required DI/DO as per industry standard
  • Communication: 4-20mA/RS485/Optional Profibus for DCS/Master PLC

PLC, SCADA and Process automation

PLCs can be adapted to monitor and control many sensors and actuators; they process electrical signals and use them to carry out preprogrammed commands for almost any application. Supervisory Control and Data Acquisition (SCADA) is a combination of hardware and software used for industrial automation. SCADA allows users to: Supervise and control industrial processes both locally and remotely. Acquire, process, and record data

  • PLC : Siemens, Allen Bradley, ABB, Delta, as per client suggestion
  • SCADA: Simatic WinCC, FactoryTalk view, Movicon etc
  • Data logging and development on event base at process for record real time data for analysis and review the result, stock calculation.

Load cells, Indicators, Controllers

Almost every segment of industry requires proportional raw material usage for required / desired result in process and record for analysis for improvement in final product. Load cells, Indicators shall be used for weighment, controlled feed and help to maintain record and stock updates.

  • Load cells : Shear Beam, Bending Beam, Compression, High Temperature etc various range with IP66,67,68 class optional ATEX shall be used or provided as per industry application.
  • Load cell transmitter, controllers: 24bit ADC, software calibration facility, required DI/DO as per industry standard, front panel IP55, 4-20mA, RS485, Ethernet Profibus optional communication with PLC or DCS

Other equipments

Automat is one stop customized solutions provider and having reputed well known industrial association, team which can give you quality product, services and support after sale.

  • Bucket Elevator: 5TPH – 50TPH capacity for granular material
  • Screw Feeder: 5KgPHr – 50TPH capacity for powder material
  • Vibrating Feeder: 5KgPHr – 100TPH capacity for granular material
  • Bin Acitvator: 1TPH – 10TPH capacity for ease of powder, granular material flow via vibrations.
  • Level Switches: admittance type, vibrating fork, IR level sensors can be provided for material indication at hopper, tanks.
  • Butterfly, Ball Valves : 50NB – 500NB pneumatic, motorized valves.
  • Slide, Sector, Manul gates: Square, Round shape motorized, pneumatic customized gates MOC - MS, SS
  • Vibrating Motors, Pneumatic knocker, Hammer : 1 phase or 3 phase operated unbalance motors, piston base 1 phase operated knocker and hammer, air pads for material ease of flow from storage hoppers.
  • Belt Conveyors: 1TPH – 100TPH complete belt conveyor shall be provided for granular, less powder material transportation in industry
  • Storage Hopper/Tank/Silo: 1Kg – 50Mt capacity MOC – SS, MS
  • Site Fabrication, Support Structure, Consultation, Installation and commissioning activity